On average, it crashes at least one brand new Volvo a day. And it has been instrumental in preserving Volvo Cars’ position as a leader in automotive safety to this very day.
The Volvo Cars Safety Centre crash lab this year celebrates its 20th anniversary. At the time of its opening by the Swedish king, in 2000, it was one of the most advanced crash labs in the world and, in many ways, it still is today.
It continues to help Volvo Cars engineers to push the envelope in safety and to learn from real-life traffic accidents, as the company aims for a future in which no one is killed or seriously injured in a new Volvo.
“Being committed to safety is not about passing a test or getting a safety rating,” said Thomas Broberg, one of Volvo Cars’ leading safety engineers and a two-decade company veteran. “Our commitment to safety is about finding out how and why accidents and injuries occur, and then developing the technology to help prevent them. We hope our pioneering work will inspire others to follow, our ambition to reduce road traffic casualties worldwide.”
The Volvo Cars Safety Centre crash lab is a multifunctional facility that allows the Swedish company’s safety engineers to recreate countless traffic situations and accidents, and perform tests that go beyond regulatory requirements.
The lab contains two test tracks that are 108 and 154 metres long, respectively.
The shorter of the two is moveable and can be positioned at an angle between 0 and 90 degrees, allowing for crash tests at different angles and speeds, or to simulate a crash between two moving cars. Cars can be crashed at speeds up to 120km/h.
Outside, there is room for performing tests such as roll-over crashes and running-off-the-road scenarios, whereby cars are launched into a ditch at high speeds.
Above and main image: The Volvo S90 undergoes a small overlap crash test as it’s put through its paces at the Volvo Cars Safety Centre in Gothenburg, Sweden. This test is designed to replicate what happens when the front corner of a vehicle collides with another vehicle or an object such as a tree or utility pole.
Here, Volvo Cars also offers rescue services opportunities to hone their life-saving skills, including the extreme vehicle-dropping test covered in this month’s lead article.
Inside the main hall, an enormous crash barrier is used for testing various frontal, rear and side impacts. Weighing an astonishing 850 tonnes, the barrier can be moved around if needed with the help of air cushions.
Additionally, there are around two dozen other fixed and movable barriers that are used in crash testing, including a moose-like structure to simulate crashes involving these animals.
During crashes, the car, the crash-test dummies and the barriers are fitted with sensors that allow engineers to register the entire chain of events in detail. Dozens of ultra-high-definition cameras also film the crash test from every angle imaginable.
Before a physical crash test, the car model in question has already gone through thousands of computer-simulated crash tests. All the data generated by these tests is then used by Volvo’s engineers to develop safer cars.
As the company moves towards an all-electric future, the Safety Centre has in recent years been equipped and prepared specifically to safely execute electric-car crash tests as well.
“No matter what the scenario, we can recreate it here at the Volvo Cars Safety Centre and analyse it in detail,” said Broberg. “For me it is very inspiring to realise that for every hour of testing and analysis we put in, we get closer and closer to our ambition that no one should be killed or seriously injured in a new Volvo.”
Click here to read the rest of our December I Roll stories.